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What packaging specs minimize leakage and returns for sunscreen in U.S. shipping and Amazon FBA?

Use airless pumps with 28mm necks, PET bottles with 15% headspace, and double-sealed caps to minimize leakage during US shipping and Amazon FBA handling.

US buyer view Launch planning Updated: January 28, 2026
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Best for
US brand owners, Amazon/FBA sellers, distributors, and private label buyers
Core intent
Who submits, what data is needed, and how to plan timelines before production

Quick Answer (for busy buyers)

Here’s the buyer-first summary. If your brand name is on the label, you usually act as the responsible person and must ensure the listing is submitted and kept current.

  • For US market sunscreen, we recommend airless pumps with 28mm necks and PET bottles with 15% headspace to accommodate thermal expansion during transit.
  • Double-sealed caps with induction liners provide additional protection against leakage.
  • Our MOQ starts at 5,000 units per SKU, with sampling taking 10-14 days including drop tests from 1.5m.
  • We conduct pressure testing at 45°C for 72 hours and provide ISTA 3A test reports.
  • Lead time for production is 45-60 days after packaging approval.
Buyer outcome
A launch-ready compliance plan: inputs collected, roles assigned, and update cadence defined.
Most common blocker
Missing facility information + inconsistent ingredient/label snapshots across SKUs.
⚠️
This page is a practical buyer guide. For definitive requirements and updates, use FDA resources and qualified regulatory counsel.
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